Example of advantges of our technology
Brick Size: 230 x 115 x 75 mm of Mag Carbon Quality
Liners mould:
Size liners: 115 x 200 x 30 mm (2 Nos)
Lapping Liners mould: 290 x 200 x 40 (2 Nos)
HCHCr Mould
Approx weigth each brick:
Life during 1st run:
Number of re-grindings:
Total Life:
High tech metalceramic Mould
Cost of 1 Mould:
Cost of each Grinding & Assembly:
Cost of 6 Grindings & Assembly:
Total Life-cycle Cost:
Equal to 595 tons produced
Equal to 5.000 tons produced
Mould Cost/Brick:
$255
$106
$106x6=636
255+636=$891
$4890
$170
170x4=$680
4890+680=$5570
891/59.500= Cents 1.49
5570/500.000= Cents 1.11
Press Stoppage/Mould Setting:
Total Press Stoppage:
Total Press Stoppage fro 500.000 brick= 236 Hrs
6-8 Hrs
4x7=28 Hrs for 59.500 bricks
4-6 Hrs
4x5=20 Hrs for 500.000 bricks
Saving in Stoppage Hrs=236-20=216Hrs
Saving in Cost/Brick=1.49-1.11=Cents 0,38 (25%)
This is a general comparison: in Your case You arrive to 10.000 tons produced (10.000.000 kgs)
with one mould that means 1.000.000 of bricks SAVING 25% of money.
Copyright Sito "T.C.A.International S.r.l." Contents © Design and Engineering © by FB
METALCERAMIC LINERS
Comparison of Life-cycle Cost & Performance of Moulds Liners with HCHCr Liners (hardened 62 Hrc) and OUR high tech METALCERAMICS LINERS :
10 kgs
100.000 Bricks (1.000 tons)
4
100.000x(1+4)= 500.000 Bricks
10 kgs
8.500 Bricks (85 tons)
6
8.500x(1+6)= 59.500 Bricks
Advantage in High tech METALCERAMICS MOULDS : (for manufacturing 500.000 Bricks)
1.Cost of brick manufacturing on account of Mould
Liners gets reduced by 25%
2.Better brick surface finish and elimination of Lamination (layer formation during pressing/ejection),
which normally get into bricks towards the end of life due to high wear in HCHCr liners.
3.Low lead-time of manufacturing due to lower
Press stoppage. Less number of mould settings at Press.
4.Lower manpower requirement for mould assembly and setting at Press.
5.Less
use of more press-machines.
6.Increasing of pressed bricks.
7.Increasing of turnover