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MK LINERS
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T.C.A.International: "Microchip precision" in any mould
Tech.points
Tech.details
patent
Metalceramic liners
Example of advantges of our technology
Comparison of Life-cycle Cost & Performance of Moulds Liners with HCHCr Liners (hardened 62 Hrc) and OUR high tech METALCERAMICS LINERS:
Brick Size: 230x115x75 mm of Mag Carbon Quality Liners mould:
Size liners: 115 x 200 x 30 mm (2 Nos)
Lapping Liners mould: 290 x 200 x 40 (2 Nos)
Size liners: 115 x 200 x 30 mm (2 Nos)
Lapping Liners mould: 290 x 200 x 40 (2 Nos)
Approx weigt each brick (kgs):
Life during 1st run (bricks):
Number of re-grindings:
Total Life (bricks):
Cost of 1 Mould:
Cost of each Grinding & Assembly:
Cost of 6 Grindings & Assembly:
Total Life-cycle Cost:
Press Stoppage/Mould Setting: (Hrs):
Total Press Stoppage (Bricks):
Mould Cost/Brick:
Life during 1st run (bricks):
Number of re-grindings:
Total Life (bricks):
Cost of 1 Mould:
Cost of each Grinding & Assembly:
Cost of 6 Grindings & Assembly:
Total Life-cycle Cost:
Press Stoppage/Mould Setting: (Hrs):
Total Press Stoppage (Bricks):
Mould Cost/Brick:
Saving in Stoppage Hrs=236-20=216Hrs
Saving in Cost/Brick=1.49-1.11=Cents 0,38 (25%)
This is a general comparison:
in Your case You arrive to 1OOOO tons produced (1OOOOOOO kgs)
with one mould that means 1OOOOOO of bricks SAVING 25% of money.
Saving in Cost/Brick=1.49-1.11=Cents 0,38 (25%)
This is a general comparison:
in Your case You arrive to 1OOOO tons produced (1OOOOOOO kgs)
with one mould that means 1OOOOOO of bricks SAVING 25% of money.
HCHCr
Mould
Mould
High tech
metalceramic
Mould
metalceramic
Mould
10
8500
6
59500
$255
$106
$636
$891
6-8
59500
Cent 1,49
8500
6
59500
$255
$106
$636
$891
6-8
59500
Cent 1,49
Total Press Stoppage for 500.000 brick= 236 Hrs
10
100000
4
500000
$4890
$170
$680
$5570
4-6
500.000
Cent 1,11
100000
4
500000
$4890
$170
$680
$5570
4-6
500.000
Cent 1,11
Mk-Liner Tech. points
Advantage in High tech
METALCERAMICS MOULDS:
(for manufacturing 500.000 Bricks)
1.Cost of brick manufacturing on account of Mould Liners gets reduced by 25%.
2.Better brick surface finish and elimination of Lamination (layer formation during pressing/ejection), which normally get into bricks towards the end of life due to high wear in HCHCr liners.
3.Low lead-time of manufacturing due to lower Press stoppage. Less number of mould settings at Press.
4.Lower manpower requirement for mould assembly and setting at Press.
5.Less use of more press-machines.
6.Increasing of pressed bricks.
7.Increasing of turnover
METALCERAMICS MOULDS:
(for manufacturing 500.000 Bricks)
1.Cost of brick manufacturing on account of Mould Liners gets reduced by 25%.
2.Better brick surface finish and elimination of Lamination (layer formation during pressing/ejection), which normally get into bricks towards the end of life due to high wear in HCHCr liners.
3.Low lead-time of manufacturing due to lower Press stoppage. Less number of mould settings at Press.
4.Lower manpower requirement for mould assembly and setting at Press.
5.Less use of more press-machines.
6.Increasing of pressed bricks.
7.Increasing of turnover
Garanteed
Please note the following technical points of our METALCERAMIC liners:
(Reparations/Unlimited)
Construction principle:
Holder plate + strips modular system
Material:Tungsten carbide + Metalceramics + Carbon Steel
Technical specifics:Tiles
Fixing system:High Brazing + mechanic
Liners elasticity:0.5 % respect its surface
Resistance to the damages:Very high
In 90% of situation the production can continue, because the material remain strongly anchored to the strips.
Resistance to the temperature:Over 400°C
Resistance to the acids:Unlimited
Overworking of antiwear material:90%
Friction Coeff.:Reduced of 20% than Steel
Life:15 times more than usual High-Cr-Steel Moulds and Double than any alternative tc Technology (this performance after every re-grinding operation). Eliminated at least 15-20 stops of pressing to change the weared usual high-Cr steel mould.
(Reparations/Unlimited)
Construction principle:
Holder plate + strips modular system
Material:Tungsten carbide + Metalceramics + Carbon Steel
Technical specifics:Tiles
Fixing system:High Brazing + mechanic
Liners elasticity:0.5 % respect its surface
Resistance to the damages:Very high
In 90% of situation the production can continue, because the material remain strongly anchored to the strips.
Resistance to the temperature:Over 400°C
Resistance to the acids:Unlimited
Overworking of antiwear material:90%
Friction Coeff.:Reduced of 20% than Steel
Life:15 times more than usual High-Cr-Steel Moulds and Double than any alternative tc Technology (this performance after every re-grinding operation). Eliminated at least 15-20 stops of pressing to change the weared usual high-Cr steel mould.
Tech. details
patent n°T095A001030 dt 1995
patent n°1155669 dt 1982
patent n°964472 dt 1972
patent n°964472 dt 1972
patent n°1155669 dt 1982
patent n°964472 dt 1972
patent n°964472 dt 1972
1995
1982
1972
1972
MK-Liner
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